Pre startup safety review checklist osha

#Pre startup safety review checklist osha professional#

Pre Startup Safety Review procedure/guideline is normally prepared as part of Pre-commissioning/ commissioning documentation. In other words, it ensures the вЂњReady for Start-upвЂќ status of process facility/units.ДЄ Pre Startup Safety Review covers not only equipment, but also procedures and training.

The PSSR is a safety review conducted prior to startup (commissioning) of a new or modified processing/manufacturing plant or facility to ensure that installations meet the original design or operating intent, to catch and re-assess any potential hazard due to changes during the detailed engineering and construction phase of a project. What is the Pre Startup Safety Review or PSSR?

#Pre startup safety review checklist osha professional#

The PSSR team will typically check that a hazards analysis was carried out on the proposed changes, and that all the findings were implemented or closed out in a professional manner, but the PSSR does not aim to identify new hazards. Nor is a PSSR a last-minute hazards analysis. Indeed, one of the purposes of a PSSR is to make sure that routine checking processes were in place and that they were followed. It is not the purpose of a PSSR to replace this normal вЂpunching outвЂ™ of a new or modified facility. In effect, a prestartup safety review provides a breathing space for everyone to make sure that the plant that they are about to start is safe and operable. If not controlled properly, this can lead to corner-cutting вЋЇ either intentional or inadvertent вЋЇ which may then jeopardize safety.Д«y carrying out a PSSR, the operations and maintenance departmentsВ have the authority to refuse to accept responsibility for a plant or item of equipment that they judge to be unsafe. PSSRs play a particularly important role in large projects because such projects all too often fall behind schedule and/or run over budget, thus creating pressure on the project team to eliminate or postpone the installation of any items that are not absolutely necessary for the start-up. PSSR covers not only equipment, but also вЂsoftвЂ™ issues, such as operating procedures and training. The PSSR aims to catch any changes that may have crept into to the system during the detailed engineering and construction phases of a project. The fundamental purpose of a prestartup safety review is to ensure that any changes that are made to a facility or item of equipment meet the original design or operating intent. The wording of the two standards regarding PSSRs is virtually identical, although the industries covered and the reporting requirements differ slightly. In the United States two federal agencies, the Occupational Safety & Health Administration (OSHA) and the Environmental Protection Agency (EPA) require that companies conduct prestartup safety reviews. The term Prestartup Safety Review (PSSR) first received prominence in the process industries with the introduction of the Process Safety Management (PSM) regulations.